Ici-innovative-creations-inc AX User Manual

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Summary of Contents

Page 1 - STEAM GENERATOR

TECHNICAL MANUAL AX STEAM GENERATOR

Page 2

INSTALLATION 8 3 INSTALLATION 3.1 SITING Our steam boilers are supplied as units and do not need any foundation work. A flat even floor only is needed

Page 3

INSTALLATION 9 3.3 ELECTRIC CONNECTIONS The boilers are provided with a switchboard (protection level IP 55) completely assembled to the various boi

Page 4 - 1.2 CHARACTERISTICS

BOILER OPERATION 10 4 BOILER OPERATION 4.1 FIRST START-UP WARNING: Before start up insert all the turbolators into the smoke tubes ensuring that

Page 5 - TECHNICAL CHARACTERISTICS

MAINTENANCE 11 5 MAINTENANCE 5.1 ORDINARY • Periodically purge the level gauges, probe holder if fitted and the boiler, to avoid the accumulation o

Page 7

MAINTENANCE 13 5.3 SCHEDULED All boilers must be periodically stopped for careful inspection and maintenance: the time interval between stops is es

Page 8

WATER CHARACTERISTICS 14 6 WATER CHARACTERISTICS For steam generators with heating surface over 15 sqm, there are some regulations that require li

Page 9

TROUBLESHOOTING 15 7 TROUBLESHOOTING FAULT PROBABLE CAUSE SUGGESTED REMEDY Maximum pressure exceeded, as set on the valve. Must be equal to the b

Page 10 - 3 INSTALLATION

WATER LEVEL LIMITS 16 8 WATER LEVEL LIMITS 8.1 GENERAL The water level limits consists in: n. 2 level rods, n. 2 probes, electrical cables, n. 2 e

Page 11

WATER LEVEL LIMITS 17 8.2 TYPICAL APPLICATIONS Boiler probes: 6 Pump stop 7 Pump starting 8 1st burner cut-out safety device and alarm ON. 9 2nd

Page 13 - 5 MAINTENANCE

WATER LEVEL LIMITS 18 8.4 STEAM GENERATOR OPERATION (Water level limits) 8.5 FIRST START-UP • Start the boiler, as follows: 1 Power up the boil

Page 14

WATER LEVEL LIMITS 19

Page 15

WATER LEVEL LIMITS 20 8.6.3 Extraordinary maintenance (water level limits substitution) To replace the water level limits or parts of it, follow s

Page 16 - S 100% =

WATER LEVEL LIMITS 21 8.8 DATA LABEL ICI CALDAIE S.p.A. Via G. Pascoli, 38 - S.S. 434 km 9 37059 ZEVIO/Fraz. Campagnola VERONA - ITALIA Tel.

Page 17 - 7 TROUBLESHOOTING

96020005 Ed. 13-05/09 13 - St. 10 – 05/09 Appartenente al Gruppo Finluc, iscritto R.I. VR n. 02245

Page 18 - 8 WATER LEVEL LIMITS

INDEX 1 1 TECHNICAL CHARACTERISTICS ... 2 1.

Page 19

TECHNICAL CHARACTERISTICS 2 1 TECHNICAL CHARACTERISTICS 1.1 GENERAL The AX series steam boilers are type semi-fixed, horizontal smoke-tube typ

Page 20 - 8.6.1 Ordinary

TECHNICAL CHARACTERISTICS 3 1.3 TECHNICAL DATA Fig. 1 LEGEND 1 Switchboard 2 Control pressure switches 3 Safety pressure switch 4 Pressure gau

Page 21

ACCESSORIES 4 2 ACCESSORIES AX steam boilers are fitted with a series of accessories that can be subdivided as follows: • Safety accessories (saf

Page 22

ACCESSORIES 5 2.1.2 Operation pressure switch Device that controls the boiler pressure and holds the pressure between the set maximum and minimum v

Page 23

ACCESSORIES 6 2.1.4 Safety valves These valves have the function of discharging steam when the maximum design pressure of the boiler is reached. The

Page 24

ACCESSORIES 7 2.2.2 Automatic level regulator and water level limits (Fig. 7) The physical principle employed to detect and control the water level

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